Plan
Map the workflows, goals, and teams that will make the first launch useful.
Week 1Production
Real-time visibility into OEE, downtime, and throughput, every shift. See Production tools
Maintenance
Manage work orders, track asset health, and get ahead of failures. See Maintenance tools
Leadership
One view across every team, every KPI, every improvement initiative. See Leadership tools
Quality
Track defects, manage corrective actions, and drive root cause analysis. See Quality tools
Safety
Track incidents, near-misses, and safety observations in one place. See Safety tools
The Plant Floor Operating System
for Process Manufacturing Teams
Measure, improve, and control everything you do on the plant floor.
To speed up your manufacturing continuous improvement cycle.
The Continuous Improvement Cycle
All manufacturing teams face problems. The best teams have a faster cycle for solving them.
Right now your critical manufacturing data is scattered across clipboards, spreadsheets, and disconnected systems. Essembi brings it together, so your team can find problems faster, fix them faster, and make every improvement stick.
Measure
Capture real-time KPIs and get instant alerts when performance falls below target.
Explore Metrics →Improve
Engage plant floor teams with insights and tools to drive faster continuous improvement.
Explore Improvement Tools →Control
Set process control points to lock in improvements and prevent problems from reoccurring.
Explore Control Features → Why speed wins
The speed of this cycle determines industry winners.
Winners drive faster, more frequent cycles. Each improvement builds on the last, with results compounding across:
Production Volume
Quality
Margins
Team Engagement
Before Your Next Ops Meeting
Three questions worth asking before your next ops meeting.
If you can't answer these with real numbers today, that's exactly where Essembi starts paying for itself.
- 01
Where are the biggest efficiency gaps on the production floor today, and what does it cost the business per shift?
- 02
Where is data still being captured manually, and how long does it take for that information to reach the people who need to act on it?
- 03
Where are the highest risk points in the process, where a mistake or delay has the most significant downstream impact?
Teams
Help all your teams on the manufacturing floor work together to deliver better results.
Essembi gives every team on your plant floor the data and tools they need to drive continuous improvement, together.
For Production Teams
Real-time visibility into OEE, downtime, and throughput, every shift.
- Track OEE across every production line in real time
- Identify and eliminate the top causes of unplanned downtime
- Set shift targets and compare performance across lines and teams
OEE Dashboard
Availability, performance, and quality tracked per line
Downtime Tracker
Log, categorize, and drill into every downtime event
Shift Reports
Send automated end of shift reports to teams
Production Targets
Set goals by line or shift and track live progress
Built-In Intelligence
Make better, faster decisions with real-time performance metrics.
See your critical manufacturing metrics in real-time. Identify problems faster and drive meaningful improvements. All with real-time, native dashboards with drill down capabilities.
AI Answers
Instant answers from your production floor data with AI.
Essembi's AI is connected to the same live data your team already trusts, not a generic model guessing at your business. Ask a direct question about any line, any shift, and get a direct answer back, in seconds.
Learn More
AI For Your Team
Every operator briefed before the job even starts.
Essembi's AI reviews the full history of a part before the first unit runs, surfacing what happened last time so operators start every job with the context that used to live in one person's head.
Learn MoreInteractive Product Tour
See Essembi in action.
Industries
Built for the unique bulk and packaging requirements of process manufacturers.
Nutraceutical
Monitor production from capsule filling to powder blending while improving quality across the entire plant floor.
Cosmetic
Track formula consistency and batch traceability across every SKU and package size.
Food
Keep food safety compliance moving at the same speed as high volume processing and packaging lines.
Bakery
Keep mixing, baking, and packaging in sync with real time visibility across every step.
Ingredient
Trace every batch from raw material to shipment for the products that go into someone else's.
CPG
Optimize packaging, bottling, and assembly lines for speed and quality while running multiple SKUs.
Beverage
Track OEE, downtime, and quality across every filling, bottling, and canning line in real time.
Bulk Chemical
Maintain batch consistency and safety compliance across reactors and continuous blending processes.
Packaged Chemical
Track fill, cap, and label lines with full lot traceability from batch to shipment.
Pharmaceutical
Improve job efficiency and digitize quality processes from tablet production to sterile filling and packaging.
Pet Food
Bring food safety rigor and full lot traceability to extrusion, drying, and packaging.
Discrete
Track work orders and machine performance across complex fabrication and assembly for job shops.
Rollout timeline
From kickoff to go-live in weeks.
Implement in weeks, not months, with a rollout built around your plant, your people, and the outcomes that matter most.
Build your rollout planConfigure
Shape the experience around your plant and connect the systems you already use.
Weeks 2 to 3Training
Hands on training gets every team confident on the platform before go-live.
Weeks 4 to 5Launch
Put the platform in the hands of your teams, then tune it with real feedback.
Week 6Improve + Expand
Refine workflows with real feedback, then roll out to more teams, lines, and sites as momentum builds.
Ongoing
Our Customers
Trusted by teams that keep production moving.
Manufacturing teams across nutraceutical, food, beverage, and chemical production run their plant floor on Essembi.
Results
Real operators. Real results.
Case StudyCase StudyBlog
“Real-time production intelligence changed how we view operations. Leadership can react immediately to what's happening on the floor.”
“A 12% productivity gain in 60 days. We know exactly which line components are costing us the most.”
Why most continuous improvement programs stall
Learning Center
What is OEE and what ROI does it deliver?
Learn how improving your OEE scores impact your top and bottom line.
